'Kebab is a well-known Turkish dish which Poles have fallen in love with as well. The most popular kebab on the Vistula river is the Doner kebab cooked on a vertical rotisserie. Today we are going to see the production process of kebab and that is why we visited Damak, a production plant in Grzędy which has three production plants in Poland. We enter the production plant together with the employees. Uniforms are obligatory. When passing through the lock, the employees disinfect their hands and put on their protective clothes. Now we can begin to work. The raw material enters the plant straight from the slaughterhouse. The quality control department checks the amount of meat and its temperature which on reception should be 4oC. The purity of the containers in which the meat is delivered is also monitored and verified. Once the quality of the raw material is certain and gets verified, the material can reach the production line. Let’s start with the meat partitioning. After dividing the chicken carcass, a chicken leg must be taken out of the chicken quarter. The chicken quarters reach the production line and at first the employees hang meat on transport hooks. In the first processor, the lower back is automatically pulled out and thus, we get an anatomical thigh which is later trimmed. The remaining part of the chicken is trimmed on the next line to get a double chicken breast. Once the meat has been partitioned, it goes to a tumbler machine. It is important to use appropriate spices that will affect the taste and aroma of kebab. The spice mixes used at Damak are a special composition which is their trade secret. The process takes about an hour and later the meat filled with spices is placed and shaped. It is laid out on the table from a container and employees fill in its pieces on the racks. The kebab height ranges from 40 to 70 cm. Then, the employees cut the kebab sides, check its weight and form its final shape using a stretch foil. This is how the so-called bar is created. The shaping process is very important as it guarantees that kebab will be easily cut in the catering point preparing a kebab dish. Finally, a label is attached to the bar which includes such information as: the composition, date of production, expiry date, and the weight. The production plant, DAMAK, produces such products as Harika, Bereket, Turkuaz, Beste, Efe and Anatolia. The shaped and formed raw poultry kebab enters the shock chamber for 24 hours, where it is deep-frozen at the temperature -40oC. There are 3 shock chambers in the production plant. Each can hold 20 tons of kebabs. Once frozen, the bars are stacked on a pallet and sent to the warehouse, where they will be stored at the temperature -25oC. The production plant in Grzędy produces 11 flavours of kebab and not only their raw versions, but also roast ones. Products are sold to over 30 countries around the world. Let\'s see how its made! How is Kebab produced? - Factories -- Factories is a journey through production plants. We are visiting industry. We were inspired by the popular program \"How it\'s made?\" Known from the Discovery television channel. Every week, together with our viewers, we visit the production plant to check how the selected production process is going. Every week, our channel receives a documentary film, from which you learn how things are produced. Among others machines, rope slings, yachts, wires, windows, railroad switches, radiators, polystyrene etc. You are probably also interested in how food is made? On our channel we showed, among others frankfurters, Pepsi, kebab, salty sticks, mustards, ketchup, mayonnaise, cheese and many more. It\'s amazing how exciting production can be. Science and technology carry so much interesting information. Every week you get to know with us the curiosities of factories. The factory has no secrets for us. -- Check out our other videos: HOW PEPSI IS MADE? INSIDE PEPSI FACTORY - FACTORIES FOOD FACTORY MACHINES THAT ARE ON ANOTHER LEVEL - Factories'
Tags: how to , machine , vegetables , Food , fast food , How to make , Chicken , technology , manufacturing , industry , discovery channel , factory , production , MEAT , discovery , made , factories , how its made , Production Line , kebab , food factory , food industry , how it's made , kebab recipe , kebap , doner kebab , machines , how do they do it , how stuff works , How to make Kebab , production plant , kebab factory , HOW KEBAB IS PRODUCED? - Factories , how kebab is produced
See also:
comments